Montana Department of Transportation

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Research

Feasibility of Non-Proprietary Ultra-High Performance Concrete (UHPC) for Use in Highway Bridges in Montana

High Performance Concrete image

Ultra-high performance concrete (UHPC) has mechanical and durability properties that far exceed those of conventional concrete. However, using UHPC in conventional concrete applications has been cost prohibitive with its price about 20 times the cost of conventional concrete. The overall objective of the Phase I research was to develop and characterize economical non-proprietary UHPC mixes made with materials readily available in Montana. This objective was achieved by first identifying and obtaining suitable/economical materials to be used in UHPC. Specifically, the materials identified and used in this research were simply Type I/II Portland cement (from Trident, MT), class F fly ash (from North Dakota), fine masonry sand (from Billings, MT), silica fume, and high range water reducer. UHPC mixes were then developed/characterized/optimized using a statistical experimental design procedure (response surface methodology).

Phase I

Phase II

The research proposed will build on the non-proprietary UHPC research completed at MSU, and focus on ensuring the successful application of this material in bridge field-cast joints. Specifically, this research will investigate several items related to the field batching of these mixes, and the potential variability in performance related to differences in constituent materials. Further, rebar bond strength and the subsequent effect this has on development length will be investigated.

Phase III

Ultra-high performance concrete (UHPC) has mechanical and durability properties that far exceed those of conventional concrete. However, using UHPC in conventional concrete applications has been cost prohibitive, with commercially available/proprietary mixes costing approximately 30 times more than conventional concrete. Previous research conducted at Montana State University (MSU) has focused on the development and evaluation of non-proprietary UHPC mixes made with materials readily available in Montana. These mixes are significantly less expensive than commercially available UHPC mixes, thus opening the door for their use in construction projects in the state. The focus of the proposed project is on taking this material beyond the laboratory, and successfully use it on a bridge project in Montana, specifically for field cast joints. This project is a required step to fully understand and capitalize on the benefits of using UHPC for this application and increase the performance, durability, and efficiency of Montana bridges.

For more information, contact , 802-546-0217.